Hexoris is developing a compact, continuous high-temperature reactor platform — starting with battery-grade synthetic graphite, with a broader roadmap across energy- and capital-intensive advanced materials processes.
Across advanced materials — synthetic graphite, silicon carbide, boron carbide, and more — the industry relies on large batch furnaces that have changed little in decades. The result: enormous waste heat losses, oversized capital installations, and limited ability to scale with demand.
Batch furnaces heat large volumes over extended cycles, generating enormous waste heat losses. This makes them among the most electricity-intensive processes in advanced materials production.
Large batch installations require significant upfront capital to build and commission — raising the barrier to entry and slowing deployment at the pace demanded by rapidly growing markets.
Long cycle times mean vast amounts of energy are lost to the environment rather than used to drive the reaction. Continuous processing fundamentally changes this dynamic.
Advanced materials such as synthetic graphite, silicon carbide, and boron carbide are critical inputs for defence systems, aerospace, and strategic infrastructure. Canada and its allies currently depend heavily on foreign supply chains for these materials — an exposure that domestic production technology directly addresses.
Hexoris is developing a compact, continuous high-temperature reactor platform. By rethinking the heating mechanism and process flow, we are targeting substantial improvements in energy efficiency and capital intensity compared to existing batch technology — with synthetic graphite as our first commercial target.
Eliminates batch cycle overhead, reducing manual handling and improving throughput and safety.
Reaches extreme temperatures with dramatically less waste heat than conventional resistance furnaces.
A simpler design with a smaller physical footprint targets lower capital requirements to build and operate.
The core reactor architecture is being developed with a roadmap to address multiple high-temperature advanced materials markets.
From concept to third-party validated samples — here is where Hexoris stands today.
Functional bench-scale reactor designed, fabricated, and commissioned by the founding team.
First batch of synthetic graphite produced using the Hexoris reactor.
An independent battery materials lab confirmed production of graphitized material from the Hexoris reactor.
Provisional patent covering core reactor aspects currently being filed.
Chemical engineering students with real industrial and research experience in advanced materials, plasma reactors, and high-temperature process systems.
Whether you're an investor, potential partner, or prospective collaborator — we'd like to hear from you.